While I would still really like to see the previously discussed booster "burst" go ahead if we can find a convenient time, I've been unable to keep myself from thinking about these issues for a while, so here's a quick dump of mymental cache.
I have reluctantly decided to stop thinking too seriously about solid fuelled rockets. The simplicity of their operation is very appealing and in the fullest accordance with our design philosophies, but in addition to the poorer performance I am really concerned about acquiring fuel. It seems pretty certain that we would have to make it ourselves, which is not simple and perhaps not safe. It's also a costly thing to get wrong. Defects in the grain can cause explosions, which is not a good thing.
After first realising this, I started to think about liquid. These aren't as scary as I first thought. Obviously, turbopump powered solutions are absolutely out of the question due to massive cost and complexity. But systems involving pressurised gas are conceptually fairly simple – knowing a bit more about rocketry now I can really appreciate that the OTRAG rockets were very elegant and simple designs.
However, while I'm now convinced we could handle the actual rocket part of a liquid fuelled rocket, I'm not happy about the fuels themselves. I have not yet found a combination of liquid fuel and liquid oxidiser which satisfy:
- Good enough performance to feasibly get us to orbit
- Liquid at a reasonable temperature
- Non-toxic, non-carcinogenic, etc.
- Not violently reactive when exposed to routine things like water, air
I'd really like to meet all of these criteria. Liquids that require really special storage and transport practices because they are extremely low temperature or dangerous or anything like that will just make life that much harder for us. All our equipment will be more expensive, we may have to pay for licenses, insurance, etc. It would be fantastic if we could find fairly safe, easy to handle, easy to store liquids for our rocket but I'm just not seeing any out there. I would love to be proven wrong on this.
This brings us to hybrid engines, which are inbetween solid and liquid for complexity. There is still the issue of having to cast our own fuel grain, but thankfully this seems a lot easier in the hybrid case. For one thing, grain defects do not cause catastrophic failure in hybrid engines. For another, it turns out that we can use a really common and convenient fuel in a hybrid engine – parrafin! In wax form. This is quite cheap and quite safe and apparently performance is better than you'd ever expect. Here is a NASA article discussing a 2004 test burn of a parrafin – gaseous oxygen hybrid engine which produced over 5000 lb of thrust (22 kN)!
Hybrid rockets seem to be of increasing interest and they have shown promise (SpaceshipOne used one). They haven't been explored anywhere near as much as liquid or solid solutions, which in some sense is off putting, but on the other hand it means that there could be significant improvements just waiting to be discovered. They seem like an excellent compromise between solid and liquid and I think we should seriously consider them.
Thoughts?