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Preliminary OHKLA design

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12:25 pm
February 10, 2010


rpulkrabek

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Post edited 12:28 pm – February 10, 2010 by rpulkrabek


I have now ran the simulations for N20 at 25 deg C and 1000 deg C. I am a bit surprised to see that the thrust didn't change much. It went from 121180N at 25 deg C to 118416N at 1000 deg C. What is also interesting is to notice the change in velocities. The max velocity at 25 deg C is 6.123*10^2 m/s while the max velocity at 1000C is 1.226*10^3 m/s.

To sum up between these two, the higher the fluid temperature, the faster the max fluid velocity while having roughly the same thrust. Here are some screen shots where you can also see the calculated force at the exit of the nozzle (which I denoted as Plane 2).

For 25 deg C:

mouse

For 1000 deg C

mouse

1:13 am
February 11, 2010


rpulkrabek

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Post edited 1:50 am – February 11, 2010 by rpulkrabek


First off, let me stress that this is in no way a design decision. It is only used to get an approximation of mass values so that we can guess at values in USOFS.

With the fuel grain shell in question (at an OD of 510mm and height of 2000mm), I quickly aimed for a safety factor of about 1.5 with a pressure of 3MPa inside an aluminum alloy cylinder. The result is a shell that is 5mm thick and a mass of about 45kg.

mouse

If this is alright with everyone, I will use the same material (some kind of Al) and thickness for the oxidizer tank and then also try to optimize the other parts involved so that we will get an idea of the mass and get an idea of the oxidizer and fuel grain volumes to be used. My only intention is for us to get a starting point.

1:23 am
February 11, 2010


Luke Maurits

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Post edited 1:24 am – February 11, 2010 by Luke Maurits


It's good to see this issue starting to receive some consideration.  My only thoughts are:

  1. Is 2MPa inside the combustion chamber enough?  I thought we found out that 3-4 was a more likely value?
  2. I think the oxidiser tank will be able to be thinner than the combustion chamber, due to lower pressure.  Here's a rough guidline, from here:

    At room temperature, the pressure of the Nitrous Oxide in a pressurised oxidiser tank is around 750 psi or 54 bar. The pressure in the tank will increase in warmer temperatures, and the tank pressure will decrease in colder temperatures. The result of this, is that in warmer temperatures, a hybrid motor will burn for a shorter amount of time at a higher level of thrust, and in colder temperatures, a hybrid rocket motor will burn for a longer amount of time at a lower amount of thrust. The following table provides an approximate guideline:

    Table 2: Nitrous Oxide Vapour Pressure / Temperature
    Vapour Pressure
    (psi)
    Temperature  
    (° C)
    460 0
    520 5
    600 10
    680 15
    760 21
    860 27

    Maybe you can use these figures to get a more suitable oxidiser tank wall width?

  3. I'm not sure what you had in mind when you spoke fo finding the volumes to be used for the oxidiser and fuel grain.  It is impossible to do this before we decide on propellants, because propellant-specific figures like specific impulse and density will be what determines the volumes.

Good work!

Main CLLARE workgroups: Mission Planning, Navigation and Guidance. I do maths, physics, C, Python and Java.

1:50 am
February 11, 2010


rpulkrabek

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1. My mistake, this was done with 3MPa. I should start proofreading my posts! (I'll edit the original to say 3MPa)

2. If I use the value for vapor pressure at 27 deg C, which could be appropriate temperature If we try to launch it from a location as close to the equator as we can get, the the pressure is nearly 6MPa. This would mean an even thicker wall thickness if we were to use an aluminum alloy.

3. I meant that we can't determine actual dimensions until the decisions such as what propellants are used. I am just trying to avoid the misconception that we are making decisions already on the geometry and not documenting them correctly.

1:53 am
February 11, 2010


Luke Maurits

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rpulkrabek said:

1. My mistake, this was done with 3MPa. I should start proofreading my posts! (I'll edit the original to say 3MPa)

2. If I use the value for vapor pressure at 27 deg C, which could be appropriate temperature If we try to launch it from a location as close to the equator as we can get, the the pressure is nearly 6MPa. This would mean an even thicker wall thickness if we were to use an aluminum alloy.

3. I meant that we can't determine actual dimensions until the decisions such as what propellants are used. I am just trying to avoid the misconception that we are making decisions already on the geometry and not documenting them correctly.


  1. Good to know. :)
  2. Oh wow.  I hadn't realised the N2O pressure was that high.  Maybe we should try to find figures for LOX oxidiser with helium or nitrogen pressurant.  If the LOX pressure is quite low then maybe the oxidiser tank could be less massive?  Another thing to bear in mind: with N2O we could use a composite material tank (SpaceShipOne did this) and save a lot of mass.  This is not an option with LOX because composite tanks for cryogenic storage are very experimental/immature at the moment: probably quite expensive and not as reliable.
  3. Ah, understood, no problems.

Main CLLARE workgroups: Mission Planning, Navigation and Guidance. I do maths, physics, C, Python and Java.

11:28 am
February 18, 2010


rpulkrabek

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Post edited 11:42 am – February 18, 2010 by rpulkrabek


I have updated the OHKLA design to accommodate thinner wall thicknesses. This is still far from optimized, and I should stress this is a concept only. Currently, the mass for the empty rocket (with out any fuel) is calculated to be 283.8 kg. The materials were assigned only for the purpose of determining mass. The materials have been set for each part to:

Nose=ABS Plastic

Nose Stopper=ABS

Connectors=6061 Aluminum

Oxidizer Tank=6061 Al

Grain Shell=6061 Al

Fuel Grain=PET (Although, it's not used for the mass calculation)

Nuts and Bolts=Steel

Nozzle=6061 Al

Fins=ABS

Here are the resulting pictures for this revision:

Ohkla full 2010 02 18

http://cstart.org/wiki/images/….._02_18.jpg

Ohkla unexplode 2010 02 18

http://cstart.org/wiki/images/….._02_18.jpg

Ohkla explode with descriptions 2010 02 18mouse

http://cstart.org/wiki/images/….._02_18.png

http://cstart.org/wiki/images/….._02_18.jpg

Ohkla xsection 2010 02 18

http://cstart.org/wiki/images/….._02_18.jpg

Feedback is always welcome. There is still a lot of work to be done and a lot of decisions to be made. I think it's best to move forward with the requirements documents as well as the whole OHKLA document itself.

At the moment, I do not want to make any changes and instead prepare for the SpaceUp event. This is about a week away and should get some more attention.

11:32 am
February 18, 2010


rpulkrabek

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I have also used an FEA image and Gimped out the background. I am going to update the OHKLA wiki with some of these pics.

OHKLA CFD Image 2010 02 18

http://cstart.org/wiki/images/….._02_18.png

11:45 am
February 18, 2010


rpulkrabek

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I have to apologize about the pictures. I am putting the settings incredibly low for the dimensions; about 1/10 of the original size. The pages still get bogged down trying to load them. Is there a better way to do this? Should I only provide a link?

2:53 pm
February 18, 2010


rpulkrabek

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You can now view these 3D models on your PC (from Windows only, sorry). The changes are now pushed through to the repository. I explained how to get the files to view the 3D model before, but here are the instructions again. You can now make a clone of these files to your PC and view them. Here are some quick steps that would be needed to view the Pro/E files:

  1. Download mercurial: http://mercurial.selenic.com/
  • In Windows, click the blue download button.
  • Ubuntu: $ apt-get install mercurial
  • Fedora: $ yum install mercurial
  • OpenSUSE: $ zypper install mercurial
  • Gentoo: $ emerge mercurial
  • Mac OS X: ???

2. Go to the command line or terminal (Windows: click start, then run and enter "cmd". In Linux: you should probably know). 

  • navigate to the directory you want to put the files, or stay at the current location and move the files later on: $ cd /go/to/where/you/want
  • enter this command (with out the $): $ hg clone https://cstart.googlecode.com/hg/ cstart 
  • You will now have the entire clone in a directory called cstart. You can then navigate to cstart/projects/ohkla/ProE to see the Pro/E files.

3. Download either eDrawings from SolidWorks (make sure to check the Pro/E check box before downloading) or ProductView from PTC (after filling in a form).

4. To view the entire assembly, open ohkla.asm.1 in either eDrawings or ProductView (if opened in ProductView, click on "Default View" in the left column). In eDrawings, click and hold middle mouse button to rotate. In ProductView, click and hold right mouse button to rotate.

8:07 pm
February 18, 2010


Luke Maurits

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rpulkrabek said:

Currently, the mass for the empty rocket (with out any fuel) is calculated to be 283.8 kg.


This is much better than 3800 kg! sf laugh  It is still heavier than similar rockets I have seen on the web, and I think we can do better, but as you say, this is all very preliminary and it is nice to see that we are now at least on the right order of magnitude!  Excellent work!

Main CLLARE workgroups: Mission Planning, Navigation and Guidance. I do maths, physics, C, Python and Java.

2:00 am
February 19, 2010


DenisG

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Can you export the Pro/Engineer files to a generic format, like STEP or IGS so?

2:09 am
February 19, 2010


rpulkrabek

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Yes, I can. This is a good point. I've thought about doing it before, but I have never gotten around to it. I will soon (tomorrow maybe) export to these formats and then add to the repository.

5:31 am
February 19, 2010


rpulkrabek

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For reference, here is a picture of the current OHKLA setup (still concept) with a manikin.

Ohkla reference 2010 02 19

6:07 am
February 19, 2010


Luke Maurits

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This new artwork looks great, I really like the CSTART logo/name and the Blue Marble graphics on the side, very impressive.

I do feel like the scale provided by the human figure makes the rocket look an awful lot larger than it should be.  I know this is only a concept image, but if we give the impression that OHKLA is a gigantic rocket people will think the project is harder/more expensive than it really is.

According to Wikipedia, the rocket CSXT put into space was 21 feet tall (about 6.3 m) tall and 10 inches (about 25 cm) in diameter.

Rocket Lab's Atea-1 suborbital rocket is 6m tall and 15 cm in diameter.

So it looks like about 6 m should be our expected height.  Assuming the figure in the diagram is average height, it looks like this is just about right.  But it looks like our expected diameter should be no more than 30 cm in diameter.  I get the impression from the diagram that it is currently something like twice this diameter?  If we reduce this I think the image will look a lot better and it will also decrease our mass figure even further from 280 kg to probably under 200 kg, which is good.

Also, the fins on the image appear to be something like a metre long?  Looking at CSXT and RL rockets, this is probably a little excessive.  Eventually we will be able to compute the minimum fin size required to keep the rocket stable, but for now perhaps we should roughly half the current length?

I don't mean to bombard you with criticism, sorry if I sound too negative, this really is great work, OHKLA is coming along very nicely indeed.

Main CLLARE workgroups: Mission Planning, Navigation and Guidance. I do maths, physics, C, Python and Java.

6:27 am
February 19, 2010


rpulkrabek

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Luke Maurits said:

I don't mean to bombard you with criticism, sorry if I sound too negative, this really is great work, OHKLA is coming along very nicely indeed.


Don't worry. This is the exact type of feedback I wanted and the reason I put the manikin there. This picture was posted in a previous comment, but it still gives a representation of the rocket's current dimensions:

Dim OHKLA 2010 02 09mouse

I gave it these dimensions because these were approximately what Copenhagen Suborbitals have. They have a diameter of 640 mm and a length of 6200 mm.

I can, however, change these dimensions so that it looks more realistic for our goal. Even though the design will change given the optimum dimensions, I do agree that it will help give the correct impression to other members. This will come at a later time, though.

6:31 am
February 19, 2010


Luke Maurits

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Glad you understand. :)  Sorry I missed that earlier post.

Copenhagen Suborbitals are probably a bad choice of guide for rocket dimensions.  Their rocket is designed to lift a small manned spacecraft past the Karman Line, so the payload is almost certainly going to exceed 100 kg and may be close to 200 kg.  In contrast, OHKLA is going to lift a little box of electronics which may have a mass of around 5 kg, so we will be able to get away with a much smaller rocket!

Main CLLARE workgroups: Mission Planning, Navigation and Guidance. I do maths, physics, C, Python and Java.

6:33 am
February 19, 2010


Luke Maurits

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Post edited 6:42 am – February 19, 2010 by Luke Maurits


rpulkrabek said:

 The materials were assigned only for the purpose of determining mass.


Does ProE have material values for cobalt by any chance?  This would be a more likely choice of nozzle material than aluminium, I think (it has a significantly higher melting point) and is considerably more dense.  The mass of the nozzle is probably a small contribution to the overall rocket mass, but we shoudl still try to get things approximately correct if we can.

EDIT: Graphite would be another good choice as well.

Main CLLARE workgroups: Mission Planning, Navigation and Guidance. I do maths, physics, C, Python and Java.

8:40 am
February 19, 2010


Rocket-To-The-Moon

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Very impressive! I almost think that the picture with the manikin should be posted to Reddit as a reminder of what we are working on.

Do we have any estimates on the approximate volume of the fuel grain that will fit in this design?

Main Workgroups: Propulsion & Spacecraft Engineering

8:43 am
February 19, 2010


Luke Maurits

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Another thought: all the current OHKLA images showing the interior structure of the rocket leave no room for at all for parachute stowage.  We will in fact need room for two parachutes, one for the nosecone with the avionics and one for the booster body (even if we don't intend to reuse any of the booster body, I don't think we'll be able to get away with just letting it free fall.  On a suborbital reentry there may not be enough heat to fully break it up, and the entire thing hitting the ground at terminal velocity would be extremely dangerous).  I have no intution at all for how large our chutes will be, but a few quick calculations of mine suggest that the fuel grain and oxidiser tank alone won't require 6m of height at all, so the parachute space may in fact be quite large.

The obvious arrangement seems to be [NOSECONE][NOSECONE PARACHUTE][BOOSTER PARACHUTE][BOOSTER BODY].  Maybe we should look into getting an estimate of chute space requirements so that the next generation of renders can include this.

Main CLLARE workgroups: Mission Planning, Navigation and Guidance. I do maths, physics, C, Python and Java.

9:07 am
February 19, 2010


Rocket-To-The-Moon

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Here is some information on how to size a parachute. The equation looks quite simple and a software simulator shouldn't be too hard to create (non-programmer estimation).

It looks like mass, chute area, and coefficient of drag will be the only variables that will change. rho will change as a function of altitude.

Main Workgroups: Propulsion & Spacecraft Engineering

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